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Hijet resurrection

Discussion in 'Daihatsu Hi jet' started by Dewie, Jan 23, 2024.

  1. jblueridge

    jblueridge Active Member Supporting Member

    Do you mean the head gasket lacks holes that would match the coolant passages in the head and block?
     
  2. Dewieinns

    Dewieinns New Member

    Thanks for the reminder, I had intended to include photos.

    That is correct, or rather the coolant journals are greatly reduced in the head gasket vs the head and block.

    [​IMG]
    [​IMG]

    [​IMG]

    [​IMG]

    In my looking for replacements I couldn't find anything which matched the porting in my head/block, they are all the same as what was on this engine...
     
    KevinK likes this.
  3. jblueridge

    jblueridge Active Member Supporting Member

    Maybe done to control/limit flow?
    Is the gasket the metal layered kind?
    Seems wacky to design it that way when a chunk of gasket could break off and clog something.
     
  4. Dewieinns

    Dewieinns New Member

    Agreed about it being an odd design, limiting flow is the only thing we can come up with also, maybe Cylinders 2 & 3 are more prone to heat problems so they get more flow accordingly.

    Just got the engine back in the truck, I have just one Vacuum line I'm not 100% sure of (and why I'm on the forum looking around)
     
  5. Dewieinns

    Dewieinns New Member

    I take that back... my vacuum lines are a mess. I've found the diagrams but they all seem to have a "modulator" valve that I don't seem to have - and at least half my "plumbing" is different than what's shown...
     
  6. Dewieinns

    Dewieinns New Member

    ok

    Using this diagram (2nd page) and photos from this post I was able to things down a bit I think (on paper at least) - but I have a few questions...

    First off, I've cleaned up the diagram and removed bonus/not relevant information. I then matched the filter/check-valves that I could with the images for the post.
    I greyed out what I don't seem to have and what the OP doesn't have from their images as well.

    upload_2025-4-20_12-41-43.png

    Then I get to where I have a few questions...

    upload_2025-4-20_12-42-19.png


    upload_2025-4-20_12-43-2.png
     
  7. Dewieinns

    Dewieinns New Member

    Part of my confusion ended up being because there was a port broken off on the temperature controlled vacuum port switch thing on the block.... fortunately I'm a hoarder and I had some vacuum lines from an old VW Cabriolet, one of which conveniently had a broken off nipple in it.

    upload_2025-4-22_7-35-32.png

    The drill-bit is there acting as an alignment dowl, it's not fast setting epoxy (panel-bond) so it will hopefully hold-up for me....
     
  8. jblueridge

    jblueridge Active Member Supporting Member

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